How to guides

Caravan Maintenance 101: Essential Checks Before Every Trip

29th May 2025

Before every journey, a well-maintained caravan is your key to a safe, smooth, and enjoyable travel experience. Even if you’re only heading out for a weekend, small maintenance checks can help you avoid big headaches down the road.

Whether you’re a full-time nomad or an occasional explorer, use this comprehensive 10-step checklist to keep your caravan in top shape and travel with confidence across Caravans Australia.

Tyres: Check Pressure and Tread

Your tyres are what keep your caravan moving—literally. Under-inflated, cracked, or worn-out tyres are one of the most common causes of roadside breakdowns. Regular checks improve safety, reduce fuel consumption, and extend tyre life.

Checklist:

  • ☐ Check pressure on all tyres, including the spare
  • ☐ Inspect for cracks, bulges, or signs of ageing
  • ☐ Measure tread depth (minimum 1.6mm recommended)
  • ☐ Look for uneven wear patterns
  • ☐ Ensure valve caps are intact

Brakes and Bearings: Safe Towing Starts Here

Your caravan’s brake and bearing systems work hard on every trip. Worn brakes or dry bearings can lead to serious mechanical issues and safety hazards if not caught early.

Checklist:

  • ☐ Test the electric brake controller
  • ☐ Inspect brake pads and drums for wear
  • ☐ Listen for grinding or squeaking when moving
  • ☐ Check bearings for lubrication and play
  • ☐ Make sure breakaway cables are attached and functioning

Lights and Electrical: Be Seen, Stay Connected

Lights and power systems are crucial for safety, legal compliance, and comfort. Quick tests prevent avoidable mishaps on the road and at your campsite.

Checklist:

  • ☐ Confirm brake, tail, indicator, and reverse lights are working
  • ☐ Inspect electrical plug and cable for wear or fraying
  • ☐ Test interior lights and appliances
  • ☐ Check battery voltage and charge
  • ☐ Examine fuses and circuit breakers

Water and Gas Systems: Clean, Safe, and Ready

Water and gas systems keep you self-sufficient—especially when travelling off-grid. Check these to avoid leaks, hygiene issues, and appliance failures.

Checklist:

  • ☐ Flush and refill water tanks
  • ☐ Test taps, pumps, and hoses
  • ☐ Check for leaks or unusual odours
  • ☐ Inspect gas bottle seals and regulators
  • ☐ Test stove, BBQ, and hot water system

Interior and Exterior: Clean, Secure, and Organised

A tidy and secure van is more enjoyable—and safer—to tow. Prevent interior damage and make setup at camp quicker and easier.

Checklist:

  • ☐ Secure all loose items
  • ☐ Clean and check windows, screens, and vents
  • ☐ Inspect roof and seals for wear or gaps
  • ☐ Test awning extension and locks
  • ☐ Lubricate doors, hinges, and latches

Hitch and Chassis: Safety at the Core

The hitch and chassis are the backbone of your towing setup. A problem here can bring your whole trip to a halt.

Checklist:

  • ☐ Check the coupling is locking and releasing smoothly
  • ☐ Inspect chassis for rust or cracks
  • ☐ Lubricate the jockey wheel and stabilisers
  • ☐ Confirm safety chains and D-shackles are intact
  • ☐ Examine towing mirrors and any sway devices

Battery and Solar Systems: Power Where You Need It

Jayco caravans often come with solar and 12V systems designed for remote adventures. Check these to stay powered up wherever you camp.

Checklist:

  • ☐ Fully charge batteries and confirm voltage levels
  • ☐ Clean solar panels and check cables
  • ☐ Test inverter and charger performance
  • ☐ Inspect all terminals for corrosion
  • ☐ Carry backup charging options if needed

Safety Gear: Be Ready for the Unexpected

From fire safety to first aid, every caravan should be equipped and ready for emergencies.

Checklist:

  • ☐ Test smoke and CO2 alarms
  • ☐ Check expiry dates on fire extinguishers
  • ☐ Stock your first aid kit with up-to-date supplies
  • ☐ Carry emergency tools and torch
  • ☐ Confirm access to emergency contact info

Ventilation and Seals: Keep the Elements Out

Good seals keep weather and pests out. Adequate ventilation reduces condensation and mould, protecting both the van and your health.

Checklist:

  • ☐ Inspect door and window seals for cracks or lifting
  • ☐ Check roof hatches and vents for mold or water damage
  • ☐ Reapply silicone or rubber sealant where needed
  • ☐ Clean fans and aircon filters
  • ☐ Leave vents open slightly when storing the van

Registration, Insurance & Professional Servicing

While regular DIY checks are essential, a professional service is just as important. Annual or biannual servicing keeps your caravan in peak condition, often catching wear and tear you might miss.

Checklist:

  • ☐ Confirm caravan registration is current
  • ☐ Review and update your insurance coverage
  • ☐ Book a full service annually (or every 10,000km)
  • ☐ Request a logbook stamp for resale value
  • ☐ Discuss servicing of key systems like suspension, gas lines, brakes, and bearings

Jayco recommends booking servicing through an authorised dealer to maintain your warranty and get expert care from trained technicians

Travel with Confidence in a Jayco Caravan

With smart design and tough Aussie engineering, every Jayco caravan is made for years of adventure. But staying on top of your maintenance—both at home and with professional servicing—ensures your home on wheels is always ready when you are.

Ready to roll?
Explore the full Caravans Australia range, and hit the road knowing your Jayco is safe, secure, and set for adventure.